Case Study: Feature Staircase Restoration & Precision Spray

The client required refurbishment of a feature staircase within the iconic 1 Canada Square building in Canary Wharf. With the building fully occupied, works needed to be completed without disruption to daily business operations and without compromising the luxury interior finish. 

Challenges Faced

• Live commercial environment — zero disruption permitted
• No dust or overspray contamination allowed in a high-end finished interior 
• Intricate metalwork requiring seamless restoration 
• Strict noise, access, and working-hour restrictions — all work completed at night

Our Solution

1. Site Protection & Masking: Installed detailed precision masking and full temporary protection to safeguard all surfaces.
2. Surface Repairs & Preparation: Performed meticulous in-situ repairs, filling and fine sanding to achieve a smooth substrate.
3. Specialist Priming Technique: Applied advanced primers designed for architectural metal substrates.
4. Premium 2-Pack Polyurethane Finish: Sprayed a state-of-the-art, water-based two-pack polyurethane system using HVLP equipment for a flawless finish.

The Results

• Luxury factory-standard finish achieved on site
•  Zero business disruption — works completed overnight 
• Enhanced durability and long-term protection 
• Client commended workmanship and precision control

Why Choose Steve Willis Consultancy?

We have 30+ years experience for precision on-site finishing in live, high-end environments. We deliver factory-quality architectural coatings with zero disruption and meticulous protection of surrounding finishes. 

 The Pookebourne salt barn required major remedial works due to severe corrosion from long-term salt storage and environmental exposure. 

Challenges Faced

• Heavy corrosion and contamination from salt deposits
• Harsh working environment with constant moisture and chemical exposure 
• Need for long-term protective coating system capable of extreme performance

Our Solution

1. Industrial Steam Cleaning: Removed salt residue and surface contaminants thoroughly.
2. Full Grit-Blasting: Blasted steel back to clean metal for maximum coating adhesion.
3. Corrosion-Resistant Epoxy System: Applied three-coat epoxy protective system engineered for harsh salt environments.
4. Protective Inspection & Quality Assurance: Ensured full compliance with industrial protection standards and curing specifications.

The Results

• Corrosion fully eradicated and surface restored
•  Long-term protective integrity against salt and moisture 
• Asset life significantly extended 
• Industrial-grade coating performance achieved

Why Choose Steve Willis Consultancy?

We specialise in extreme-environment surface restoration, grit-blasting and industrial protective systems. Our coatings extend asset life and safeguard structures against the harshest conditions. 

Steve Willis Consultancy was commissioned to upgrade fire protection on existing steelwork from the 1960s. Due to a change of use allowing public access, the structure needed to meet modern fire safety standards. Our task was to clean, prepare, prime, and apply intumescent paint to achieve a 1-hour fire rating.

Challenges Faced

• Aged Surfaces: Decades-old steel with existing coatings required careful preparation.
• Strict Fire Regulations: The coating had to meet 1-hour fire protection standards.
• Surface Preparation: The old paint needed treatment to ensure proper adhesion of the new intumescent coating.

Our Solution

1. Surface Cleaning & Preparation: We meticulously removed contaminants and prepared the existing paint for priming.
2. Priming: A specialist primer was applied to ensure strong adhesion for the intumescent coating.
3. Intumescent Coating Application: We applied multiple layers of fire-resistant paint, achieving the required 1-hour fire rating.
4. Final Inspection: A thorough check ensured full compliance with safety regulations and a high-quality finish.

The Results

The steelwork was successfully upgraded to provide 1-hour fire resistance, ensuring compliance with building regulations for public use. The project was completed efficiently, delivering a safe, professional finish that met all fire protection standards.

Why Choose Steve Willis Consultancy?

With over 35 years of experience, we offer:

• Expert Fire Protection Solutions: Ensuring compliance with modern safety regulations.
• Specialist Coatings & Applications: Tailored solutions for aged steel structures.
• Meticulous Surface Preparation: Guaranteeing long-lasting and effective results.
• Commitment to Quality & Safety: Professional service with a focus on precision.

For trusted fire protection and specialist coatings, choose Steve Willis Consultancy.

Challenges Faced

• Heavy Contamination: Years of neglect had left thick layers of dirt and organic growth.
• Delicate Surfaces: Some areas required careful handling to prevent damage.
• Tight Deadline: The work had to be completed before the lease commenced.

Our Solution

1. Assessment: A full inspection determined the best cleaning methods for different surfaces.
2. Specialised Cleaning: A mix of soft washing, pressure washing, and eco-friendly agents was used to remove grime safely.
3. Execution: Our trained team meticulously cleaned the façade, windows, and surrounding areas.
4. Final Walkthrough: A post-cleaning inspection ensured the landlord’s complete satisfaction.

The Results

The transformation was outstanding. The building looked as good as new, impressing both the landlord and incoming tenants. The refreshed exterior not only met expectations but also boosted the property’s value and curb appeal.

Why Choose Steve Willis Consultancy?

With 35+ years of experience, we deliver:

• Tailored Solutions: Cleaning plans customised to your building’s needs.
• Professional Expertise: Skilled technicians using the latest techniques and equipment.
• Commitment to Quality: Attention to detail and high standards.
• Eco-Friendly Practices: Safe, sustainable cleaning solutions.

For expert exterior building cleaning, trust Steve Willis Consultancy to restore and protect your property.

Steve Willis Consultancy was engaged by a commercial client to enhance the aesthetic and protective quality of their architectural steelwork. The goal was to rejuvenate the structure while ensuring long-lasting durability against the elements.

Challenges Faced

The steelwork had weathered over time, with fading paint and signs of corrosion. The client needed a solution that not only restored the visual appeal but also provided superior protection against environmental wear.

Our Solution
We employed our in-situ painting technique, which included:

• Surface Preparation: Thorough cleaning to remove rust and debris, ensuring optimal adhesion of the new paint.
• High-Quality Coatings: Application of a durable, weather-resistant coating specifically designed for steel, enhancing both aesthetics and protection.

Results
The project resulted in a stunning transformation. The steelwork now boasts a vibrant, uniform finish that revitalizes the entire façade, while the protective coating ensures long-term durability. The client reported increased customer interest and satisfaction, as the refreshed exterior effectively communicates their commitment to quality.

Why Choose Steve Willis Consultancy?
With over 35 years of experience in architectural coatings, we provide tailored in-situ painting solutions that combine beauty with resilience. Our Institute of Corrosion-trained team is dedicated to delivering exceptional results for every project.

At Steve Willis Consultancy, we were approached by a local retail business seeking to enhance the appearance and safety of their storefront. The objective was to rejuvenate their building’s exterior, attract more customers, and project a positive brand image.

Challenges Faced
The storefront had accumulated years of grime, dirt, and mould, making it look uninviting. The business owner was concerned that this was impacting customer perception and foot traffic. Additionally, safety was a concern, as slippery surfaces posed a risk to customers.

Our Solution
We implemented a comprehensive exterior cleaning plan, including:

• Jet Washing: We utilized high-pressure jet washing to remove dirt, grime, and organic growth from all surfaces. This method proved effective in restoring the building's original aesthetics without damaging the structure.
• Window Cleaning: Our team provided professional window cleaning services, ensuring clear views that showcase the merchandise inside.
• Gutter Clearance: We performed thorough gutter cleaning to prevent blockages and protect the building from water damage.

Results
The transformation was remarkable. The storefront now boasts a fresh, clean look that has increased visibility and attractiveness. Following the cleaning, the business reported a significant boost in foot traffic and positive customer feedback. The owner expressed satisfaction, stating that the enhanced exterior reflects their commitment to quality and professionalism.

Why Choose Steve Willis Consultancy?
With over 35 years of experience, our trained team specialises in exterior cleaning services that rejuvenate and protect properties. We are committed to delivering outstanding results, ensuring customer satisfaction with every project.